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Structure

What Makes a Strong Elevated Solar Structure?

The structure holds your panels for decades, so its steel, coating, and design matter as much as the panels themselves.

Short answer

A strong elevated solar structure uses thick hot-dip galvanized steel, a zinc coating of 80 to 120 microns, rigid top-hat purlins, and a design rated for high winds. The SolarSpot OCTASHIELD structure uses 3 mm HDGI steel rated for 180 km/h winds.

Key Takeaways

  • Steel thickness matters more than leg width for long-term strength.
  • OCTASHIELD legs are made from 3 mm hot-dip galvanized (HDGI) steel.
  • Hot-dip galvanizing of 80 to 120 microns protects the steel from rust.
  • Top-hat purlins hold the panels rigidly along each row.
  • The OCTASHIELD structure is rated for winds of up to 180 km/h.

What Is an Elevated Solar Structure?

An elevated solar structure is a steel frame that raises rooftop panels well above the roof surface, like a canopy. It lifts the panels clear of water tanks and parapet shade, and it keeps the terrace below usable for drying clothes, seating, or parking.

Why Does Steel Thickness Matter?

Thicker steel resists bending, denting, and fatigue from years of wind load. The OCTASHIELD structure uses 3 mm HDGI steel for its legs, and the legs are tapered octagonal columns that are wider at the base and narrower at the top.

What Is Hot-Dip Galvanizing?

Hot-dip galvanizing dips the finished steel into molten zinc, which bonds a protective layer to every surface, inside and out. A coating of 80 to 120 microns protects the steel from rust through monsoon rain and humid summers.

What Are Top-Hat Purlins?

Purlins are the horizontal members that carry the panels across the frame. Top-hat purlins have a closed, hat-shaped profile that stays rigid under load and gives each panel row a firm, even support.

How Do the Key Structure Specifications Compare?

SpecificationOCTASHIELD structure
Leg steel3 mm HDGI
Zinc coating80 to 120 microns, hot-dip galvanized
Leg profileTapered octagonal column
PurlinsTop-hat profile
Wind ratingUp to 180 km/h

Specifications for the standard SolarSpot elevated structure.

The Bottom Line

A strong elevated solar structure uses thick hot-dip galvanized steel, a zinc coating of 80 to 120 microns, rigid top-hat purlins, and a design rated for high winds. The SolarSpot OCTASHIELD structure uses 3 mm HDGI steel rated for 180 km/h winds. Ask any installer for the steel thickness, zinc coating, purlin type, and wind rating in writing before you compare quotes.

Sources

  1. SolarSpot OCTASHIELD 3D structure model
  2. SolarSpot Suraksha maintenance plan
  3. Ministry of New and Renewable Energy (MNRE), Government of India

FAQ

Frequently Asked Questions

Still have questions? Call +91 78000 90807 (Monday to Saturday, 10 am to 7 pm).

Can I still use my terrace with an elevated structure?

Yes. The structure raises the panels so the space below stays open and usable.

How high should an elevated solar structure be?

The height is chosen during the roof visit to clear shade from tanks and parapets and to keep the terrace usable. It varies from roof to roof.

Does SolarSpot check the structure after installation?

Yes. Under the Suraksha plan, our service team checks the structure, panels, and inverter on scheduled visits for seven years.

Free Roof Visit

Get Your Free Solar Quote

Share a few details, and our solar expert will call you to schedule your free roof visit.

What Happens Next

  1. We call you to confirm the date and time of the visit.
  2. Our engineer checks your roof, shade profiles, and electricity bills.
  3. You receive a custom roof layout and a written quote.
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